The researchers say the insights can help to inform future policies and evaluate whether similar improvements can be achieved in other technologies. The findings are being reported in the journal Energy Policy, in a paper by MIT Associate Professor Jessika Trancik, postdoc Goksin Kavlak, and research scientist James McNerney.
The team looked at the technology-level factors that have affected cost by changing the modules and manufacturing process. Solar cell technology has improved greatly; for example, the cells have become much more efficient at converting sunlight to electricity. Factors like this, Trancik explains, fall in a category of low-level mechanisms that deal with the physical products themselves.
The team also estimated the cost impacts of "high-level" mechanisms, including learning by doing, research and development, and economies of scale. Examples include the way improved production processes have cut the number of defective cells produced and thus improved yields, and the fact that much larger factories have led to significant economies of scale.
The study, which covered the years 1980 to 2012 (during which module costs fell by 97 percent), found that there were six low-level factors that accounted for more than 10 percent each of the overall drop in costs, and four of those factors accounted for at least 15 percent each. The results point to "the importance of having many different 'knobs' to turn, to achieve a steady decline in cost," Trancik said. The more different opportunities there are to reduce costs, the less likely it is that they will be exhausted quickly.
The relative importance of the factors has changed over time, the study shows. In earlier years, research and development was the dominant cost-reducing high-level mechanism, through improvements to the devices themselves and to manufacturing methods. For about the last decade, however, the largest single high-level factor in the cost decline has been economies of scale, as solar-cell and module manufacturing plants have become ever larger.
In terms of government policy, Trancik said, policies that stimulated market growth accounted for about 60 percent of the overall cost decline, so "that played an important part in reducing costs." Policies stimulating market growth included measures such as renewable portfolio standards, feed-in tariffs, and a variety of subsidies. Government-funded R&D accounted for the other 40 percent -- although public R&D played a larger part in the earlier years, she says.
This finding, which is based on modeling device-level mechanisms rather than purely correlational analysis, provides strong evidence that as emissions policies are implemented, low-carbon technology markets grow, technologies improve, and the costs of future emissions reductions can decline. "This analysis helps us understand why this happens, and how strong the feedbacks can be," Trancik said.
Trancik and her co-workers plan to apply similar methodology to analyzing other technologies, such as nuclear power, as well as the other parts of solar installations -- the so-called balance of systems, including the mounting structures and power controllers needed for the solar modules -- which were not included in this study. "The method we developed can be used as a tool to assess costs of different technologies, both retrospectively and prospectively," Kavlak says.
While the study focused on past performance, the factors it identified suggest that "it does look like there are opportunities for further cost improvements with this technology." The findings also suggest that researchers should continue working on alternative technologies to crystalline silicon, which is the dominant form of solar photovoltaic technology today, but many other varieties are being actively explored with potentially higher efficiencies or lower materials costs.
Information provided by Massachusetts Institute of Technology
The research was supported by the U.S. Department of Energy